Horror as CCTV shows moment man broke arm in two places as firm receives hefty fine

An employee broke his arm in two places while using a machine at a Cramlington-based manufacturing company, video footage can reveal.

The CCTV footage has been released by the Health and Safety Executive (HSE) after Gates Engineering and Services UK Limited was fined £200,000.

The 22-year-old, from Newcastle, had only recently started working as a manufacturing operative for the company when the incident occurred on 12 November 2021.

He was undergoing training when he was assisting another worker on the company's 60-metre lathe at the firm's site on Bassington Drive in Cramlington.

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The man was working at the rear of the lathe when the rubber material he had just applied fell from the steel mandrel.

He instinctively reached to grab the material, and at the same time the lathe started, pulling him into the machine.

This resulted in his left arm breaking in two places.

The machine was used to wrap rubber and other materials around a steel mandrel to form hose bodies for industrial hoses.

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The system of work at Gates Engineering involved one employee working at the front of the machine operating the controls, with a second employee assisting from the rear, helping to manually position the rubber materials being applied.

The manufacturer's manual for the machine, however, stated that the lathe should be enclosed with a fixed perimeter guard, and that access to the work area by persons other than the machine operator prevented.

An investigation by the Health and Safety Executive (HSE) found the company had failed to take effective measures to prevent access to the dangerous parts of the lathe, and that its system of work required employees to stand in an area that was meant to be enclosed by guards. For HSE guidance visit: Introduction to machinery safety - HSE

Gates Engineering & Services UK Limited, of Bassington Industrial Estate, Bassington Drive, Cramlington, Northumberland, pleaded guilty to breaching Section 2(1) of the Health and Safety at Work etc Act 1974. The company was fined £200,000 and ordered to pay £3,653.70 in costs at Newcastle Magistrates’ Court on 4 May 2023.

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HSE inspector Stephen Garner said: "After this accident, the company was able to install perimeter guards to prevent access to the rear of its 60-metre lathe, and altered its system of work so that operation of the lathe could be carried out from the safe area at the front of the machine - as intended by its manufacturer.

"This accident could have been prevented if action had been taken earlier.

"A third-party safety audit commissioned by Gates Engineering, dated 16 January 2018, identified that there was access to moving parts at the rear of the machine due to inadequate guarding.

"Although this report failed to recommend any remedial measures, taken in combination with the information in the machine's manual, this represented a missed opportunity to properly safeguard the machine before an accident occurred.

"Ultimately this accident was both foreseeable and preventable."